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Data Transmission Cable

    Data Transmission Cable

    The Data Transmission Cable is designed for fast, reliable, and secure data transfer in industrial, commercial, and network environments. Built with high-quality multi-stranded copper conductors, advanced insulation, and shielding layers, it provides stable signal integrity while minimizing electromagnetic interference (EMI) and signal degradation. Ideal for automation systems, Ethernet networks, CNC machinery, and robotics, this cable delivers high-speed performance over long distances. Its durable and flexible outer jacket protects against mechanical stress, oil, abrasion, and harsh environm...
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1. Product Overview

The Data Transmission Cable is engineered to provide fast, reliable, and secure data transfer in industrial, commercial, and network environments. Designed for applications such as Ethernet networks, industrial automation systems, CNC machinery, robotics, and data centers, this cable ensures stable signal integrity, even in electrically noisy and harsh industrial conditions.

Built with multi-stranded copper conductors, advanced insulation, and shielding layers, the cable reduces electromagnetic interference (EMI) and signal degradation, ensuring consistent performance over both short and long distances. Its durable and flexible outer jacket protects against oil, abrasion, chemicals, and mechanical stress, making it suitable for static and dynamic installations, including drag chains and cable trays.

Compliant with CE, RoHS, UL, and ISO standards, the Data Transmission Cable guarantees long-term reliability, safety, and high-performance data transmission, making it an ideal solution for engineers, system integrators, and industrial automation professionals.


2. Product Highlights

The Data Transmission Cable offers multiple advantages that make it an optimal choice for industrial and commercial applications:

  • High-Speed Performance: Supports data rates up to 10 Gbps, ideal for Ethernet and high-bandwidth applications.

  • EMI/RFI Shielding: Minimizes electromagnetic interference and ensures signal stability in high-noise environments.

  • Flexible and Durable: Multi-stranded copper conductors and robust jacket allow for dynamic installation and long-term mechanical reliability.

  • Chemical and Oil Resistance: Suitable for harsh industrial conditions, including exposure to oils, solvents, and abrasion.

  • Long-Distance Data Transmission: Maintains signal integrity over extended cable lengths.

  • Versatile Applications: Suitable for automation systems, industrial networking, robotics, CNC machines, and data centers.

  • Certifications: CE, RoHS, UL, ISO compliant.

  • Customizable Options: Available in various conductor counts, shielding types, and jacket materials to meet specific project requirements.


3. Material and Construction Details

The cable is constructed from premium materials designed for high performance and durability:

ComponentMaterialFunction / Benefit
ConductorMulti-stranded copper (OFC)High conductivity, flexibility, and fatigue resistance
InsulationPE / XLPE / TPEElectrical insulation, chemical resistance, and temperature stability
ShieldingFoil + Braided CopperEMI/RFI protection; ensures signal integrity
Outer JacketPVC / PUR / LSZHProtects against oil, abrasion, chemicals, and mechanical stress
Flame RetardantUL VW-1 / IEC 60332-1Fire safety in industrial environments
Jacket ColorBlack, Gray, or CustomEasy identification and cable organization

4. Quality Inspection & Test Reports

Every batch of Data Transmission Cable undergoes rigorous quality inspection to ensure compliance with international standards:

Test TypeStandard / MethodPurpose
Conductor ContinuityIEC 60228Ensures uninterrupted electrical path
Insulation ResistanceIEC 60502Verifies electrical insulation integrity
Shielding EffectivenessEN 50288-3Confirms EMI/RFI protection
Flexibility TestISO 6722Verifies cable endurance under repeated bending
Flame ResistanceUL 1581 / IEC 60332-1Ensures safety in fire scenarios
Temperature ResistanceIEC 60811Performance under extreme temperatures
Abrasion & Mechanical StressIEC 60811Verifies outer jacket durability

Certificate of Inspection: Provided with each batch to guarantee quality and compliance.


5. Technical Specifications

ParameterSpecification
Cable TypeData Transmission Cable
Conductor MaterialMulti-stranded copper (OFC)
Conductor Size24–28 AWG
Number of Cores2–32 cores (customizable)
Insulation MaterialPE / XLPE / TPE
ShieldingFoil + Braided Copper
Outer Jacket MaterialPVC / PUR / LSZH (oil- and abrasion-resistant)
Voltage Rating300–600V
Temperature Range-40°C to +80°C
Minimum Bending Radius7.5 × Cable Diameter
Data Transmission SpeedUp to 10 Gbps
CertificationsCE, RoHS, UL, ISO9001
ApplicationsIndustrial Automation, Ethernet, Robotics, CNC Machines

Data Transmission Cable

6. Application Areas

6.1 Industrial Automation

Supports PLC controllers, sensors, and actuators, ensuring real-time communication on production lines.

6.2 Ethernet Networks

Provides high-speed and stable network connectivity, suitable for office networks, industrial Ethernet, and data centers.

6.3 Robotics

Maintains signal integrity under continuous motion, ideal for robotic arms, gantries, and automated guided vehicles.

6.4 CNC Machinery

Ensures precise data communication for motion controllers, servo drives, and feedback systems.

6.5 Drag Chains and Dynamic Installations

Engineered for continuous bending and torsion, ensuring long-term performance in dynamic environments.


7. Maintenance & Care Guidelines

Proper maintenance ensures long-term cable reliability and signal integrity:

Maintenance TaskFrequencyDetails
Visual InspectionEvery 3 monthsCheck for cuts, abrasions, and mechanical damage
Connector InspectionEvery 6 monthsEnsure connectors are secure and corrosion-free
Flexibility TestAnnuallyVerify cable maintains proper bending performance
Electrical TestAnnuallyTest continuity, insulation resistance, and signal integrity
ReplacementEvery 3–5 yearsReplace if mechanical or electrical performance degrades

Best Practices:

  • Avoid twisting or sharp bending during installation.

  • Keep cables away from high-voltage lines to minimize interference.

  • Use cable trays, conduits, or drag chains to reduce mechanical stress.

  • Store cables in dry, cool, and UV-protected environments.


8. User Guide

8.1 Pre-Installation

  1. Confirm the cable specification matches system voltage, current, and data rate.

  2. Inspect cable for visible damage.

  3. Prepare connectors, cable trays, and supports.

8.2 Installation Steps

  1. Route cable carefully, respecting minimum bending radius.

  2. Secure cable using clamps or supports to prevent unwanted movement.

  3. Connect to devices ensuring correct polarity and grounding.

  4. Test for signal integrity and continuity before powering the system.

8.3 Post-Installation Checks

  • Verify smooth operation in dynamic applications.

  • Ensure all connectors are secure.

  • Conduct system tests for data transmission stability.


9. Repair and Troubleshooting Process

IssuePossible CauseSolution
Signal LossBroken conductor or damaged insulationInspect cable; replace if necessary
Data CorruptionEMI/RFI interference, long-distance transmissionVerify shielding; use correct cable length
Connector IssuesLoose, bent, or corroded connectorsTighten or replace connectors
Reduced FlexibilityConductor fatigue or jacket damageReplace damaged section
OverheatingExcessive voltage/currentConfirm specifications; replace with correct cable

Troubleshooting Steps:

  1. Perform visual inspection.

  2. Test continuity using a multimeter.

  3. Check for signal interference using network testers.

  4. Inspect and repair or replace damaged connectors.


10. Shipping & Storage Guidelines

  • Packaging: Use reels or protective coils to prevent mechanical stress.

  • Storage: Maintain a dry, cool, and UV-protected environment.

  • Transport: Secure cables to prevent rolling or crushing; avoid stacking heavy items.

  • Labeling: Include batch numbers, part numbers, and inspection certificates.


11. Customer Feedback and After-Sales Service

11.1 User Feedback

  • “Excellent data stability and flexibility in our automation system.”

  • “Reliable even after long-term use in CNC machinery.”

  • “Easy to install in drag chains and resistant to EMI.”

11.2 After-Sales Service

  • Warranty: 24 months for manufacturing defects.

  • Replacement Policy: Free replacement for verified defects.

  • Technical Support: 24/7 assistance for installation, maintenance, and troubleshooting.

  • Customization Services: Options for conductor count, shielding, jacket type, and length.

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